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You can have a process simulation software to practice process and plant design.

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I do not have the numbers, but Aspen Hysys is probably the most known process simulation software for chemical engineering. In a poll I did in my Telegram Channel INPROCESS, 88% of people asked for more content about this software.

Different than Autodesk, find a commercial process simulation software for training is not an easy task. Most often, you need to go to Universities Labs, learn on the job (if your employer gives this chance to you) or spend some hundred dollars in training to get familiar with the process software.

Yes, I am considering only legal ways to have access to process simulation software. I don´t want to know about your cracked installation. Do not tell me about that.

In summary, commercial process simulation software is expensive (can cost more than 20,000 Usd/year) and with restrictive access as mentioned above. However they are very important in the plant design world because, if well understood and correctly used, they save a lot of time in the calculation of heat and material balance. Because of that, you save time in the development of engineering documents like process datasheets for instruments, equipment and so on.

SOFTWARE STRUCTURE

Although each company has its own design and interface, and some specific features focused in particular demand, the truth is that all process simulation uses the same principals to do chemical process engineering calculation. They need to have a consistent thermodynamic package and a reliable set of equations.

I am not saying that is easy to program this, I am just saying the way it works, and it is the same way you would do the calculation by hand. Remember that Our grandpa did not have computers and software to do plant design.

FREE OPTIONS

If you do not have a commercial process simulation software to practice I will give you two options.

The first one is DWSim, developed by Daniel Wagner. And the second one is Coco, developed by Jasper von Baten. Both software is free to download and use and very similar to Aspen Plus where you need to run your simulation to verify the results.

DWSim also has some exclusive features for Patrons, mobile options and so on, but in general terms, you can use it in your computer without extra content to get familiar with plant design.

As free software, its developers are not able to spend thousands or millions of dollars is the process simulation development. For that reason, it may not have a so easy interface or more complex options than other commercial software. But if you understand how they work you will short your curve of apprentice when learning another process simulation software.

I really encourage you to give them a chance. Start with simple tasks and known results to verify software consistencies and once you go further you can build a more complex process.

Below, you will find softwares description and link to download. Or you can download them from my INPROCESS mentoring channel in Telegram.

Watch Aspen Hysys comparison with DWSim software and COCO.

FREE PROCESS SIMULATION: DWSIM

The description was taken from DWSim website

To download, click here(Windows Platform 64bit) or go to the website for more options.

DWSIM is a multiplatform, CAPE-OPEN compliant chemical process simulator for Windows, Linux, Android, macOS and iOS. Built on the top of the Microsoft .NET and Mono Platforms and featuring a rich Graphical User Interface (GUI), DWSIM allows chemical engineering students and chemical engineers to better understand the behavior of their chemical systems by using rigorous thermodynamic and unit operations’ models with no cost at all.

DWSIM has an easy-to-use graphical interface with many features previously available only in commercial simulators:

• CAPE-OPEN features (Windows): Thermo 1.0/1.1 Property Package Socket, Thermo 1.1 Property Package Server, Unit Operation Socket and Flowsheet Monitoring Object support. Additionally, DWSIM exposes its Python Script (Custom) Unit Operation for all CAPE-OPEN compliant simulators.

• Thermodynamic models: CoolProp, Peng-Robinson, Soave-Redlich-Kwong, Lee-Kesler, Lee-Kesler-Plöcker, UNIFAC, Modified UNIFAC (Dortmund), UNIQUAC, NRTL, Extended UNIQUAC, Chao-Seader, Grayson-Streed, Raoult’s Law, IAPWS-IF97 Steam Tables, IAPWS-08 Seawater, Black-Oil and Sour Water;

• Unit Operations: Mixer, Splitter, Separator, Pump, Compressor, Expander, Heater, Cooler, Valve, Pipe Segment, Shortcut Column, Heat Exchanger, Reactors, Component Separator, Orifice Plate, Distillation/Absorption Columns, Solids Separator, Cake Filter, Excel, Script and Flowsheet Unit Operation;

• Utilities: Phase Envelope, Hydrate Calculations, Pure Component Properties, Critical Point, PSV Sizing, Vessel Sizing, Spreadsheet and Petroleum Cold Flow Properties;

• Tools: Binary Data Regression, Compound Creator, Bulk C7+ and Distillation Curves Petroleum Characterization and Reactions Manager;

• Process Analysis: Multivariate Constrained Optimization and Sensitivity Analysis utility;

• Extras: Scripting System and Plugins Interface.

FREE PROCESS SIMULATION: COCO

The description was taken from website

To download, click here(Windows Platform) or go to the website.

COCO (CAPE-OPEN to CAPE-OPEN) is a free-of-charge CAPE-OPEN compliant steady-state simulation environment consisting of the following components:

If can know more about chemical process engineering and plant:

Join my free mentoring channel in telegram INPROCESS https://www.jefersoncosta.com/inprocess

Watch videos and tutorials in my YouTube at The Chemical Process Engineer and Plant Design

Join my fan page on Facebook at https://www.facebook.com/inprocessbooster

Connect with me in LinkedIn at https://www.linkedin.com/in/jeferson-costa-process-engineer

Getting Access to a valid Aspen Plus & HYSYS license is not easy! It is actually very expensive so the most common ways to get access are the following:

By far the easiest way is to verify if you have access at work. If you are simulating processes, it is most likely that your company is already having access to such software. Commonly, AspenTech will issue certain amount of licenses to the company, so you might ask for one.

Note that if the company does not has any kind of licensing, you should ask for it. It is a great investment on behalf of the company and it will improve their process via software simulation.

Ensure to verify that the software you are using is a LEGAL and AUTHORIZED license for you to use.

Research Centers and Labs will typically have access to AspenTech Software licenses as well.

Ask for your colleages if you need to.

If your Lab or Research Center does not have access, you can try to get a relatively inexpensive license for your specific purposes.

This is the most common way in which students interact with the software.

It is pretty convinient for AspenTech to give relatively cheap licenses to the universities so they continue to have the “monopoly” of the Process Simulation Industry. If only AspenTech Software is available for students, then they will only know how to simulate in these software, therefore, no need to bother with other tools and softwares.

Note that there are many ways in which you can get access:

• Computer Room, software available only via LAN conection
• Virtual Desk in your Laptop, software available only within the University’s WireLess Network
• Virtual Desk in your Laptop, software available 100% within internet connection

Whichever way you have access to, you should ensure to finish your work within in the given limits!

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Rumor has it that there are ways in which you could get some Trial or special deal depending on your unique case. My recommendation is that you simply send an e-mailasking and see what you can get 🙂

Please avoid any kind of piracy or using unauthorized licenses.

This is STEALING the work of others! If you can’t get a license, there are many options out there which are CHEAPER or even FREE.

Please read this blog postif you are interested on alternatives for AspenTech software.

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I hope you get access to a valid AspenTech License!

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What is your experience? Where do you have access to the software? Please comment below!