1. Ace Model 4000 Garbage Disposal Installation Manual

EXTREME SERIES OWNER’S MANUAL

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Platinum 4000

Platinum 8000

8000ti

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Copyright © 2010. WhisperKOOL. All rights reserved.

This manual, the product design, and the design concepts are copyrighted by WhisperKOOL, with all rights reserved. Your rights with regard to the hardware and manual are subject to the restrictions and limitations imposed by the copyright laws of the United States of America. Under copyright laws, this manual may not be copied, reproduced, translated, transmitted, or reduced to any printed or electronic medium or to any machine-readable form, for any purpose, in whole or in part, without the written consent of WhisperKOOL.

Every effort has been made to ensure that the information in this manual is accurate. WhisperKOOL is not responsible for printing or clerical errors.

WhisperKOOL reserves the right to make corrections or improvements to the information provided and to the related hardware at any time, without notice.

Vinothèque and WhisperKOOL are registered trademarks, and ECE is a trademark of WhisperKOOL. All rights reserved.

Mention of third-party products is for informational purposes only and constitutes neither an endorsement nor a recommendation. WhisperKOOL assumes no liability with regard to the performance or use of these products.

07.27.10

TABLE OF CONTENTS

WhisperKOOL Extreme Series Quick Reference Guide . . . . .4 Controller Quick Reference Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . .5. Introduction. . . . . . . . . . . . . . . . . . . . . . . . .6 Receiving & Inspecting The Unit. . . . . . . . . . . . . . . 7. Preparing the Wine Cellar . . . . . . . . . . . . . . . . . . 8.

Installation . . . . . . . . . . . . . . . . . . . . . . . . . 13. Through-The-Wall Installation . . . . . . . . . . . . . . . . 14. Installation Options . . . . . . . . . . . . . . . . . . . . .17 Ducted Installation. . . . . . . . . . . . . . . . . . . . . .18 Remote Controller . . . . . . . . . . . . . . . . . . . . . .22 Liquid Measuring Thermostat System. . . . . . . . . . . . .24 Variable Speed Control. . . . . . . . . . . . . . . . . . . .25 System Operation: Standard and Remote. . . . . . . . . . .26 Control Panel Features and Operation . . . . . . . . . . . . 27. Maintenance Schedule. . . . . . . . . . . . . . . . . . . .30 Troubleshooting Guide. . . . . . . . . . . . . . . . . . . .31 Technical Assistance . . . . . . . . . . . . . . . . . . . . .33 Installation Terms and Conditions . . . . . . . . . . . . . . 34.

WHISPERKOOL Series QUICK REFERENCE GUIDE

Front / Side View

HIGH MED LOW

Posterior Grille

Drain Port

CONTROLLER QUICK REFERENCE GUIDE

Note: The 1 or 3-5 qualifies the amount of time in seconds that the button must be pushed to activate the feature.

FAN SPEED REFERENCE

(Extreme 8000ti only)

Your fan speed will depend on thermal load on the wine cellar, and resulting cooling that is required to cool and maintain your wine cellar at the desired temperature.

* To get a feeling for decibels, a food blender at 3 ft. is 90 dBA, garbage disposal at 3 ft. 85 dBA, vacuum cleaner at 10 ft. is 75 dBA, normal speech at 3 ft. 79 dBA, dishwasher in the next room 55 dBA, Quiet night 35 dBA.

**Based on proper cellar construction and accounting for any windows or non insulated surfaces. Please refer to the Preparing the Wine Cellar section on page 8 for more information.

INTRODUCTION

Customer Service

Thank you for purchasing a WhisperKOOL Extreme Series cooling unit. We strive to provide the highest quality products and the best possible customer service. If you have any questions about your WhisperKOOL unit, please call us at 1(800) 343-9463.

Using the Manual

This User’s Manual is intended to assist in the proper installation and maintenance of the WhisperKOOL Extreme cooling system. In order to ensure the longevity of your cooling unit, the equipment should be installed properly and have a proper care and maintenance schedule. Please read and review this manual carefully and keep it for future reference.

What Is the WhisperKOOL Extreme Series Cooling System?

The WhisperKOOL Extreme Series system is a specialized refrigeration unit designed for one purpose only: to maintain the optimal temperature and humidity levels conducive to the proper storage and aging of fine wines. It is a self-contained cooling unit designed to be used as a forced-air through-the-wall unit or as a remote mount unit with external duct work connections.

How Does the WhisperKOOL Extreme Series Work?

The WhisperKOOL Extreme Series cooling system is especially designed for the use and application to maintain optimal conditions for wine storage and aging. The system is fully self-contained and can be installed as a “Thru-The-Wall’ application, or the unit is capable of an even more flexible “Ducted” application, which allows the unit to be placed in an indoor remote site, resulting in a quiet airflow. Both models offer an alarm interface with your current alarm system, or an optional auto-dialer. You can also choose to have direct access to your control system via the Internet using a cell phone or computer, which will allow you to monitor the system, access data history, edit control parameters, and receive email/cell phone alarm notifications. The standard “Through-the-Wall” and ducted units are temperature controlled via a bottle probe, and the ducted system comes standard with a remote key board that can be located up to 300 ft from the cooling system (Note: Remote Unit comes standard with a 50 ft cord and remote keypad, additional lengths are optional).

Temperature Setting

The WhisperKOOL Extreme unit can be set at any temperature within the acceptable wine-aging range of 50°F to 67°F. It is designed to cool 55°F cooler than the ambient temperature of the space to which it is exhausting.

RECEIVING & INSPECTING THE UNIT

Customer Warranty Registration

PLEASE COMPLETE AND RETURN THE WARRANTY CARD UPON RECEIPT OF THE UNIT.

By completing the Product Registration Card, you will be confirmed in our customer database ensuring that your information is on file to help you obtain efficient warranty service.

Please refer to pages 34 - 36 for complete terms and conditions, warranty guidelines, and policy for your WhisperKOOL Extreme Series cooling unit.

Receiving and Inspecting the Unit

Note: WhisperKOOL Extreme units are manufactured in the USA and tested prior to shipment.

•Lift only at the designated hand hold locations on the shipping container or fully support the unit from underneath. A shipment may include one or more boxes containing accessories.

•Before opening the container, inspect the packaging for any obvious signs of damage or mishandling.

•Write any discrepancy or visual damage on the Bill of Lading before signing.

•Place the box containing the WhisperKOOL unit on a tabletop to prepare it for installation and testing.

Review the Packing Slip to Verify Contents

•Check the model number to ensure it is correct.

•Check that all factory options ordered are listed.

If any items listed on the packing slip do not match your order information, contact WhisperKOOL Customer Service immediately.

Check the Accessory Kits for the following contents:

Kit One:

•WhisperKOOL Extreme Series User’s Manual

•Registration / Warranty Card

Kit Two:

•Power Cord

•Standard Screws (9)

•Self-Tapping Screws (9)

•Drain Line tube (1), Connection “T” (1), and Clamp (1)

•Mounting Flange Pieces (4)

•Bottle Temperature Probe (Standard Unit)

•Insulation Foam (4 strips)

Please leave the WhisperKOOL unit in its original box until you are ready for installation. This will allow you to move the product safely without damaging it. When you are ready to remove the product from the box, refer to page 13 for installation instructions.

Note: Save your box and all packaging materials. They provide the only safe means of transporting/shipping the unit.

PREPARING THE WINE CELLAR

The performance and life of your WhisperKOOL unit are contingent upon the steps you take in preparing the wine cellar.

Note: Improperly preparing your enclosure or incorrectly installing your WhisperKOOL unit may cause unit failure, leaking of condensation, and other negative side effects.

IT IS HIGHLY RECOMMENDED THAT YOU OBTAIN THE ASSISTANCE OF A

WINE STORAGE PROFESSIONAL.

Wine storage professionals work with licensed contractors, refrigeration technicians, and racking companies to build well-insulated, beautiful, and protective wine cellars. WhisperKOOL has put together some useful tips to assist in the installation process. Our recommendations are meant to act as a guide in the process of building a proper enclosure. Your intended location may have specific needs that we do not address.

Wall & Ceiling Framing

Build wine cellar walls using standard 2x4 or 2x6 construction methods and ceiling joists following the guidelines of local and state codes in your area. As a general rule, the thicker the walls and the higher the insulation factor in your cellar, the better it will be at maintaining a consistent temperature.

Insulation

Insulation is REQUIRED with the use of the WhisperKOOL product. Standard fiberglass or rigid foam insulation is normally used in cellar construction or, in some cases, “blown-in” insulation is used. It is very important that all walls and ceilings are insulated to keep the cellar temperature as consistent as possible during the summer and winter months. The R-factor, or quality of insulation, is determined by the rate at which heat passes through the insulation. The higher the R-factor, the more resistant the insulation is to conducting heat. Using higher R-values in insulation will lower your operating costs and unit run time. (R-13 minimum, R19 recommended, R30 for ceiling and exterior walls)

Vapor Barrier

Vapor Barrier is REQUIRED to prevent the intrusion of water vapor so that the cellar can be kept at the correct temperature and humidity. 6 mm plastic sheeting (recommended) should be applied to the warm side of the cellar walls. The vapor barrier must also be applied to the outside walls and ceiling. If it is impossible to reach the outside, then the plastic must be applied from within the cellar. The most common method is to wrap the entire interior, leaving the plastic loose in the stud cavity so the insulation can be placed between each stud. All of the walls and ceiling must be wrapped in plastic for a complete vapor barrier.

In areas of high humidity, such as Southern and Gulf States, the vapor barrier will prevent infiltration of warm moist air. The moist air can cause mold to form, and standing water in drain pans promote microbial and fungal growth that cause unpleasant odors and indoor air quality problems. If mold is found, remove it immediately and sanitize that portion of the unit.

Mounting the Unit

The unit should be mounted within 18“ of the top of the room in order to achieve sufficient cooling. As the room cools down, the warm air will rise to the ceiling. Mounting the WhisperKOOL high in the room will create a consistently cool environment by capturing the warm air and replacing it with cool air. Mounting the

unit low in the room will result in a temperature variation in the room due to the unit’s inability to draw warm air from the ceiling of the cellar to the unit itself.

Unobstructed Airflow

Unobstructed airflow to and from the unit is a critical factor in the unit’s overall performance. Make sure there is a 3 ft. horizontal clearance in the front of the unit. This will assure that the unit can move the air around in an efficient manner. Avoid any attempt to camouflage the unit by installing racking in front of the unit. This will restrict the airflow and lower the performance of the unit.

Exhaust Room

Exhaust

Front of Unit

Intake

Wine Cellar

Door and Door Seal

An exterior grade (1 3/4”) door must be installed as a cellar door. It is very important that weather stripping is attached to all 4 sides of the door jam. A bottom “sweep” or threshold is also required. The door must have a very good seal to keep the cool cellar air from escaping out of the cellar. One of the most common problems with cooling units running continually is the door not sealing properly. In cases where glass doors are used and the room size is close to the recommended unit size, the next larger size WhisperKOOL should be used. This will compensate for the insulation loss due to the inefficient door.

Ventilation

The necessity of dissipating heat away from the unit is critical to the unit’s performance and cannot be overstated. As the unit operates and cools, a greater amount of heat is generated on the exhaust side of the unit. Adequate ventilation is required in order to dissipate heat away from the unit. If ventilation is inadequate, the exhaust will heat up and adversely affect the unit’s ability to cool. In some cases, it may be advisable to install a vent fan to dissipate heat within the exhaust area on the backside of the unit. However, you must have a fresh air inlet as well. If your unit requires ducting, please contact WhisperKOOL Customer Service to obtain a specially designed ducting accessory kit for the unit. Using any other ducting system will void the warranty.

Ambient Temperature Factor

The cooling system has the ability to cool a maximum of 55°F below the ambient temperature of the room it is exhausting to. Therefore, you want to exhaust the unit in a room which will not exceed 105°F. Otherwise the unit will not have the capacity to keep the wine at a desirable 55°F.

Unobstructed Airflow

Unobstructed airflow to and from the unit is a critical factor in the unit’s overall performance. Make sure there is a minimum 3 ft. horizontal clearance from the rear of the unit as well as a minimum 3 ft. clearance in front of the evaporator fans. This will assure that the unit can move the air around in an efficient manner.

Exhaust Fan

How to Build a Wine Cellar Instructional Video

WhisperKOOL has a construction tutorial available on line at our website: www.whisperkool.com. This tutorial will walk you through the steps of constructing a properly built wine cellar and the installation of our WhisperKOOL product line.

Sizing the Unit to the Room

Cutting the Hole for the WhisperKOOL Unit

Tools Needed

Level

Locate the center of the wall upon which the unit will be installed. Using a stud finder, locate the studs on either side of the center point, and mark them with vertical lines.

Mark the horizontal lines with a level

Using a saw, cut along the uppermost horizontal line until your saw reaches the stud. Turn the saw around, inserting it into the cut you have just made, and cut toward the opposite stud so that you have a clean horizontal cut between the two studs. Be careful not to cut into the studs themselves.

Now make the second horizontal cut from stud to stud on the line 16” below the first cut.

Using a level and a pencil, mark a horizontal line on the wall between the two studs, approximately 1.25” (or as close as possible if more than 1.25”) from the ceiling.

Using a ruler or measuring tape, measure 16” down, and mark another horizontal line parallel to the first one.

Once the horizontal lines have been cut, make vertical cuts using the inside edge of the studs as a guide. Once you have made both vertical cuts, you should have a rectangular hole in the sheetrock. Now you have to make the same hole on the other side of the wall. Since you already have one hole, this is an easy process. Using a nail, mark all four corners of the first hole by making nail holes through the sheetrock. Then on the other side of the wall, connect the holes with a pencil mark and cut.

Sheetrock alone cannot support the weight of a 65 lb. (or more) cooling system. Therefore, it is necessary to frame the hole that you have just cut with upper and lower supports.

Using two 2x4’s at 14.5” in length and eight 6d nails, secure the upper and lower supports to the right and left studs, just inside the sheetrock. Make sure that the internal height remains at 16” so that the WhisperKOOL system will fit snugly through the framed cut-out.

Ace Model 4000 Garbage Disposal Installation Manual

Frame the hole with two-by-four supports